Have you ever wondered what makes those attractive and stylish modern building structures? The secret lies in a versatile and sturdy material called aluminum extrusions. Here, you can learn everything you need to know about it and how to build with aluminum extrusion. This material allows you to perfect your different projects with ease.
What is an aluminum extrusion?
Aluminum extrusion is a formed, non-ferrous structural material used in a wide variety of applications, including construction, automotive, and industrial manufacturing. Aluminum extrusions are typically manufactured through extrusion, a process in which an aluminum alloy is heated and forced through a die to form a specific shape. It is possible to create hollow square tubes think, round or oval, Z-shaped, T-shaped, L-shaped, and so on.
How aluminum extrusions are made
Firstly, the matched raw materials are added into the melting furnace for melting according to the process requirements, and the slag and gas in the melt are effectively removed using degassing and deslagging refining.
Melted aluminum liquid in certain casting process conditions, through the deep well casting system, cooling casting into a variety of specifications of the round cast bar.
Finally, according to the profile product cross-section design, production, and manufacture of molds. Using an industrial aluminum profile extruder to extrude the heated round casting bar from the die, to get the aluminum extrusion.
Fields of application of aluminum extrusion
Aluminum extrusions have been used in a large number of applications in machinery manufacturing, transportation machinery, power machinery, aviation, decoration, and the chemical industry.
Aluminum extrusion types
Aluminum extrusions are divided into several different types based on their shape, which are:
Solid Aluminum Extrusions
Profiles that are hollow inside are more robust and durable than other profiles and are usually used for mechanical parts that need to withstand larger pressure loads.
Hollow Aluminum Extensions
It is hollow in the center with regular cracks on the surface and is often used in construction, aerospace, and transportation as brackets, facades, skylights, etc.
Angle Aluminum Extrusions
It is a 90-degree L-shaped profile with cement level staking below and U-profile, cover plate, and glass curtain wall components above, which can be used for construction, decoration, and display.
Round Aluminum Extensions
Hollow inside, smooth exterior, polished and anodized surface, widely used in home furnishing, auto parts, and other fields.
How to build with aluminum extrusion
Having learned the basic information about aluminum extrusions, let’s take a closer look at the process of how to build with aluminum extrusion.
Design and planning
The first step is to create a detailed project plan and determine the product specifications needed. This involves working closely with architects and engineers to ensure that the required profiles and designs can be realized.
Preparing the material
Once you have completed the design work, start selecting the aluminum extrusions you will need. Order the right type for your project and have the product vendor or your design team grind it to the desired look.
Assembling the material
The profiles go through various finishing processes such as cutting, machining, and surface treatment. Assembly starts from the bottom of the aluminum profile frame as a whole. After that, pre-built nuts are prevented in the grooves of the aluminum profiles at the bottom. The load-bearing column of the aluminum profile frame is fixed with fittings to prevent it from being load-bearing. Finally, choose built-in connectors or other internal connections for aluminum extrusion fittings’ corner connections.
Benefits of building with aluminum extrusions
Stability: Aluminum extrusion is designed in a structure that conforms to all the principles in the mechanics of construction. It is robust, corrosion-resistant, and provides long-lasting support as a structural element.
Wind pressure resistance: Due to its good hardness, and high tensile strength, wind pressure resistance is also very high and more suitable for high-rise buildings.
Environmentally friendly: Aluminum extrusion can be highly recycled after use, with low energy consumption for recycling. And can be recycled repeatedly, avoiding the waste of resources and pollution of the environment.
Customizable: Aluminum extrusion can be customized into various sizes, shapes, and colors. It is highly decorative.
Lower cost: a large amount of aluminum extrusion can be produced at lower unit cost, which is highly economical.
Conclusion
As you may know, aluminum extrusion is a versatile and efficient alloy that’s more versatile and less costly. Aluminum extrusions are quickly becoming the material of choice for architects, engineers, and builders.
So, we’ve put together information that will not only help you understand this material but also how to build with aluminum extrusion. Whether you’re an architect dreaming of creating the next iconic skyline or a homeowner looking to incorporate style and aesthetics into your living space, understanding the power of aluminum extrusions is the first step in turning your vision into reality.
HY Industries offers a one-stop service from design to installation and has its factory specializing in a wide range of products, including aluminum extrusions. Allowing you to complete your custom project without stress, feel free to contact us for product details and a quote.
